Built-Up Roofing Systems – External Fire Exposure
- by Dina Vaisman
- Aug 14, 2025
- Roofing Questions

BS EN 13501-5:2016 outlines how roof elements are classified based on their resistance to external fire exposure.
In this article, we will discuss:
Test methods: TS 1187
Four test methods under TS 1187:
Study Conclusion
Based on the test results, it was found that if a roof system has already been tested using 18mm plywood or non–fire-retardant OSB3 boards, then switching to a 0.7mm or thicker non-perforated steel deck or a concrete deck should not affect how the system performs in terms of fire penetration. That is because plywood and OSB3 are considered the worst-case options. So, if the original system passed and was rated BROOF (t4) with one of those materials, it should still meet the same rating even if the deck is changed to steel or concrete.
- Test 1 – Germany
- Test 2 – Scandinavia
- Test 3 – France
- Test 4 – UK
- Flame spread across the roof surface
- Fire penetration
- Flaming particles/debris falling from the underside
Criteria for BROOF (t4) Compliance
To get a BROOF (t4) certificate, the roofing system should meet the following points:- No internal penetration of fire through the roof deck within 60 minutes
- Burn time under 5 minutes after test flame removal
- Flame spread must be less than 0.38m
- No penetration or flaming debris
Industry Study by BRE & Warringtonfire
Study Aim To identify the worst-case scenario for fire resistance in roof decks when exposed to a standard roof system (per TS 1187, Test 4). Study Objective To determine fire penetration times (up to 60 mins) for various common roof deck types to support BROOF (t4) classification:- Profiled Steel (0.7 mm, unperforated)
- Plywood (18 mm, Class 3.2, External ‘S’, Structural)
- Oriented Strand Board (OSB3, 18 mm, non-FR)
- Calcium Silicate Board (11.5 mm) – commonly used as a test substitute for concrete decks
Roof Deck Type | Average Penetration Time | Notes |
Profiled Steel 0.7mm | No penetration | Refer to BRE report P118474-1000 |
Plywood 18mm | 41.44 mins | |
OSB3 18mm | Not determined | Test equipment unable to measure |
Calcium Silicate Board 11.5mm | No penetration |
BROOF (t4) Flat Roofing System
Wonderbuilds offers a BROOF (t4) certified flat roofing system:FAQs
What does TS 1187 test for?
TS 1187 tests for flame spread across the roof surface, fire penetration, and flaming particles/debris falling from the underside
What was the aim of the study?
To figure out fire penetration times for the materials in a roof deck.
What was the conclusion of the study?
If a roof system passed fire tests using plywood or OSB3, switching to a steel or concrete deck should not affect its fire rating.
Where can I find a BROOF (t4) certified flat roofing system?
Quick Summary
The article explains how roof systems are tested and rated for fire resistance using the TS 1187 Test 4 method, which is standard in the UK. Roofs that meet the BROOF (t4) rating are considered safe from fire spread and penetration.
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